FCC Exam Question: 6A344

Emery cloth should never be used to clean the commutator of a motor or generator:

A. Because it contains particles which may lodge between commutator segments and cause short circuits
B. Because it may polish the commutator too smooth for good brush contact
C. Because it may decrease the insulating quality of its mica between the interpoles
D. None of the above
Correct Answer: A

Explanation: Emery cloth contains abrasive particles, often aluminum oxide or silicon carbide, which can be electrically conductive or semi-conductive. When used to clean a commutator, these particles can embed themselves in the softer copper segments and, more critically, lodge within the insulating mica between the segments. These trapped conductive particles create unwanted electrical paths, effectively short-circuiting adjacent commutator segments. This leads to arcing, pitting, overheating, and damage to both the commutator and brushes, severely impacting motor or generator performance. Option B is incorrect because a smooth commutator surface is generally desirable for good brush contact. The primary issue with emery cloth is the material it leaves behind, not over-polishing. Option C is incorrect; mica insulates the copper segments *from each other*. Interpoles are part of the motor's stator field structure, separate from the commutator segments and their insulating mica.

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Includes Elements 1, 3, 6, 7R, 8, and 9.