FCC Exam Question: 6A340
Causes of excessive sparking at the brushes of a DC motor or generator include:
Explanation: Excessive sparking at the brushes of a DC motor or generator is a common indicator of commutation issues, where the current in the armature coils is reversed as they pass under the brushes. * **Option A** identifies several issues: Brushes not set at the neutral point means they are shorting coils that still have significant voltage, causing large circulating currents and arcing. Dirt on the commutator creates high resistance spots. Motor overload increases current, making the reversal process more difficult and prone to sparking. * **Option B** focuses on brush and commutator wear: Weak spring tension or worn brushes result in poor contact, increasing resistance and causing arcing. A commutator worn eccentric leads to varying contact pressure, creating intermittent connections and sparks. * **Option C** highlights specific commutator surface issues: If the mica insulation between commutator bars is too high, the brushes "ride" on the mica rather than making good contact with the conductive copper bars. Similarly, bars of uneven height prevent smooth, continuous contact. Both conditions lead to high resistance and sparking. Since all listed conditions in A, B, and C are valid and distinct causes of excessive sparking, **D) All of the above** is the correct answer.
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Includes Elements 1, 3, 6, 7R, 8, and 9.